Laser shaft alignment is a cutting-edge technology that is increasingly used in the manufacturing and industrial maintenance sectors.
A proven method that delivers unrivalled machine precision, laser alignment has become an indispensable tool in a variety of contexts, from power generation to mechanical manufacturing.
In this article, our machining company introduces you to laser alignment and explores its many advantages!
What is laser alignment?
Laser alignment is a precision method used to align machine components during industrial machinery design and maintenance processes.
This technology uses a laser beam as a visual reference to align machine parts with extreme precision. Unlike traditional methods, which are prone to error, laser alignment offers high accuracy and reliability, and reduces the risk of premature equipment wear.
What are the advantages of laser alignment?
Laser alignment offers many significant advantages.
High precision
Laser alignment makes it possible to align machine components with high precision, which is particularly useful in situations that require a very small margin of error. It is more precise than traditional alignment methods.
Reduced downtime
Some traditional alignment methods take a long time and a lot of effort. Laser alignment is fast, so you can get machines back up and running quickly. This reduces production downtime and boosts overall productivity.
Extended machine life
Precise laser alignment helps prevent premature wear and tear on equipment, which reduces the need for frequent repairs and equipment replacement. As a result, companies can save on maintenance and replacement costs.
Laser alignment: industrial applications
Laser alignment is an adaptable method that has applications in a variety of sectors. Our industrial mechanics experts present a few concrete examples of the role it plays in modernizing industrial processes:
- Manufacturing: In the manufacturing industry, laser alignment is often used to align machine tool components. Parts can be manufactured with extreme precision, maintaining tight tolerances and guaranteeing the quality of finished products.
- Power industry: Power plants, especially those using steam or gas turbines, rely on laser alignment to align shafts and rotors. This optimizes energy production efficiency and minimizes wear due to misalignment.
- Automotive: In the precision assembly of vehicles, laser alignment is used to align the machines that weld, cut or assemble car components, guaranteeing consistent, high-quality production.
- Aerospace industry: Aerospace manufacturers use laser alignment to precisely assemble different sections of an aircraft. In the aeronautical industry, high precision is vital to both safety and performance.
- Naval industry: Lasers offer a precise solution for aligning shafts on ships and submarines, contributing to improved performance and reduced harmful vibrations.
How laser alignment works
Laser alignment generally follows a set procedure to obtain optimum results:
- Preparation and safety: Before starting, the work area must be secured. This includes checking that all equipment is switched off and properly locked.
- Installation of laser equipment: The laser tool is carefully mounted on the machine or components to be aligned. Accurate positioning is vital to making accurate measurements.
- Laser calibration: The laser is calibrated according to equipment specifications.
- Initial measurements: The current alignment is measured, as a reference for later adjustments.
- Machine adjustments: Based on the measurements taken in the previous step, machines or components are manually adjusted to achieve perfect alignment. The measurement-adjustment cycle may need to be repeated several times.
- Final verification: After the adjustments have been made, a final series of measurements is taken to confirm they accurately meet the necessary criteria.
- Reporting and documentation: A detailed report documents the measurements and adjustments, which will be used as a reference for future maintenance.
- Return to service: Once the alignment has been verified, machines can be returned to service. They will be monitored for a set period to confirm that everything is working.
HARtech: trusted experts in laser alignment
Laser alignment offers precision, efficiency and reliability. This technique represents a significant advance in the field of industrial mechanics. For companies seeking to optimize production processes and extend equipment lifespans, laser alignment is not just an option, but a necessity.
HARtech offers expertise and innovative solutions in the field of industrial mechanics. As specialists in laser alignment, our company offers state-of-the-art services that guarantee not only precise alignment, but also an overall improvement in machine performance.
When you choose HARtech, you’re choosing a trusted partner dedicated to excellence in all aspects of industrial mechanics. Contact us today to find out more about our services. Learn how we can help your business reach new heights of productivity and performance.
